The best method for welding new body panels on a VW T2, including floor pans and roof panels, involves careful preparation and the use of MIG welding, which provides strong, clean welds for bodywork repairs. Here’s a step-by-step guide for success:
- Preparation:
- Clean the area: Remove all rust, old paint, and sealant from the areas to be welded. Ensure the surface is clean to achieve a strong bond.
- Cut out rusted sections: Carefully cut away the damaged or rusted areas of the body panels, floor pans, or roof panels. Make sure the cuts are clean and leave enough space for the new panels.
- Fit the New Panels:
- Align the panels: Position the new panel in place and use clamps to hold it securely. Ensure it fits properly before welding.
- Tack weld first: Begin with tack welds around the edges to hold the panel in place. This prevents warping due to heat.
- Welding:
- MIG welding: Use a MIG welder for controlled, clean welds. Weld small sections at a time to prevent the metal from overheating and warping.
- Grind and finish: After welding, grind down the welds for a smooth surface. Apply a rust-preventative primer and seal the joints to avoid future rust.
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