T2 Bay, Body Panels, Sliding Door & Parts

To replace rusted sections like wheel arches, sills, and lower body panels on a VW T2, follow these essential steps for a successful restoration:

1. Assess the Damage

• Inspect the rusted areas carefully to determine the extent of the damage. Use a grinder or wire brush to remove surface rust and expose the full scope of the corrosion. Identify if the entire panel needs replacing or just a section.

2. Remove the Rusted Panels

• Use a grinder or cutting tool to carefully cut out the rusted sections. Be sure to cut slightly beyond the rust to ensure you remove all damaged metal. For sills and wheel arches, work slowly to avoid damaging adjacent panels.

3. Prepare the Surface

• Once the rusted sections are removed, clean the surrounding area and treat it with a rust converter to prevent further corrosion. Make sure the area is smooth and free of debris for a good weld.

4. Fit the Replacement Panels

• Place the new repair panels (wheel arches, sills, or lower body panels) and tack-weld them in place. Align the new panels carefully, ensuring they fit snugly into position.

5. Welding and Finishing

• Fully weld the replacement panel into place, ensuring there are no gaps. Once welded, grind the seams smooth and apply rust-proofing primer and sealant to prevent future corrosion.

For quality VW T2 Bay repair panels, visit Just Kampers.

When restoring a VW T2 Bay, addressing rust and damage in critical areas like the engine bay and sliding doors is essential for both performance and appearance. There are a variety of repair panels available to make these repairs straightforward and long-lasting.

Engine Bay Repair Panels:

• Battery Trays: These are prone to rust due to battery acid and moisture. Replacement battery trays are available to ensure a solid foundation in the engine bay.
• Rear Valance Panels: These sit below the engine lid and often rust due to road debris and moisture. Replacing a rusted rear valance is crucial for protecting the engine from dirt and damage.
• Inner Engine Panels: These protect internal components and can be replaced to maintain the structural integrity of the engine bay.

Sliding Door Repair Panels:

• Lower Door Skins: The bottom of the sliding door is especially vulnerable to rust. Repair panels for the lower sections of the door can restore the door’s structure and appearance.
• Sliding Door Tracks: The sliding mechanism can wear over time, and rust can affect the track. Replacement tracks and covers ensure smooth operation.

For a comprehensive selection of VW T2 Bay repair panels, including those for the engine bay and sliding doors, visit Just Kampers.

Yes, there are specific repair panels available for the VW T2’s sliding door and lower body sections, which are essential for restoring the structural integrity and appearance of your classic van.

Sliding Door Repair Panels:

• Lower Door Skins: The bottom of the sliding door often suffers from rust due to water exposure. Replacement lower door skins are available to restore both the door's strength and look.
• Sliding Door Tracks: Over time, the sliding door’s track can wear or become corroded, causing issues with smooth operation. Replacement tracks and covers ensure the door slides properly and maintain functionality.

Lower Body Repair Panels:

• Sills: The sills beneath the doors are highly prone to rust. Replacing these sections is crucial for structural integrity and preventing further corrosion.
• Lower Quarter Panels: Located near the wheel arches, these panels often accumulate rust from road debris. Repairing or replacing these panels ensures both protection and a clean appearance.

For a full range of VW T2 Bay repair panels for the sliding door and lower body sections, visit Just Kampers. These panels are vital for a successful restoration and to keep your T2 looking its best.

Installing or fitting replacement doors, door skins, and other body panels on a VW T2 Bay Window can be challenging, but with the right tools and preparation, it's manageable for a skilled DIY enthusiast or professional. The difficulty depends on the extent of the repair and the specific panels being replaced.

Fitting Replacement Doors:

• Ease of installation: Replacing entire doors is relatively straightforward, as most come pre-drilled for hinges and latches. Aligning the door for proper fitment is key, and adjustments may be needed to ensure smooth opening and closing.

Installing Door Skins:

• Moderate difficulty: Installing door skins requires more skill. You'll need to remove the old skin carefully without damaging the door frame. The new skin is then aligned and secured, often through spot welding. Proper alignment is crucial to avoid gaps or improper sealing.

Fitting Body Panels:

• Advanced work: Lower body panels, sills, and wheel arches often require cutting out rusted sections and welding in the new panel. This process can be more labour-intensive and requires welding expertise to ensure structural integrity and a clean finish.

For high-quality VW T2 Bay repair panels, including doors, door skins, and body panels, visit Just Kampers. These panels are essential for restoring your T2 to its former glory.