To replace rusted sections like wheel arches, sills, and lower body panels on a VW T2, follow these essential steps for a successful restoration:
- Assess the Damage
- Inspect the rusted areas carefully to determine the extent of the damage. Use a grinder or wire brush to remove surface rust and expose the full scope of the corrosion. Identify if the entire panel needs replacing or just a section.
- Remove the Rusted Panels
- Use a grinder or cutting tool to carefully cut out the rusted sections. Be sure to cut slightly beyond the rust to ensure you remove all damaged metal. For sills and wheel arches, work slowly to avoid damaging adjacent panels.
- Prepare the Surface
- Once the rusted sections are removed, clean the surrounding area and treat it with a rust converter to prevent further corrosion. Make sure the area is smooth and free of debris for a good weld.
- Fit the Replacement Panels
- Place the new repair panels (wheel arches, sills, or lower body panels) and tack-weld them in place. Align the new panels carefully, ensuring they fit snugly into position.
- Welding and Finishing
- Fully weld the replacement panel into place, ensuring there are no gaps. Once welded, grind the seams smooth and apply rust-proofing primer and sealant to prevent future corrosion.
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