How-To Videos

Mark shows us how to remove a bulkhead on this T6.1 panel van

How to remove the bulkhead from your VW T5 or VW T6 TransporterMark our JK Mechanic shows how to remove the bulkhead from your VW T6.1 Transporter. How to Remove the Bulkhead in your VW Transporter We’ve put together this helpful guide on removing the bulkhead from your Volkswagen van. If you’re working on transforming your VW into a camper, then removing the bulkhead is a huge step towards getting everything ready, and totally transforms the look and feel of your van, but it can be a pretty daunting job. Luckily, it’s not as difficult or intimidating as it may seem, and we’re here to guide you through the steps you’ll need to take to get the job done safely and quickly. Step One: Get your tools ready Before you start, gather up all the necessary tools and equipment:Trim tool or flat-bladed screwdriverT30 screwdriver22mm socket and ratchet16mm socket and spannerNumber 10 spline toolDrill with appropriate bitsAngle grinder with cutting disc and soft pad flapper wheel grinding discSafety equipment: goggles or face mask, ear defenders or plugs, metalworking gloves Step Two: Removing the bulkhead Start by removing all the 10mm nuts and securing the top of the bulkhead using a ratchet. You’ll need to remove the plastic trim from the remaining fixings using a trim removal tool or screwdriver, before taking the nuts themselves off. Once all fixings are removed, you can carefully lift and remove the top half of the bulkhead and set it aside somewhere out of the way. Repeat the process for the bottom half of the bulkhead, ensuring all fixings are removed. Step Three. Removing seatbelts and trim Soon we’ll need to start grinding and cutting, but before we do that we’ll need to remove the seats and seatbelts from your Transporter’s cab, so they don’t get damaged or get in the way. Use a number 10 spline tool to remove seatbelt fixings, and remove the trim pieces and seatbelt covers using a trim tool or screwdriver. Disconnect electrical connections for seats and remove any remaining fixings securing the seats in place, then gently lift and remove the seats from the vehicle. Step Four: Grinding and cutting With your safety equipment on, carefully use an angle grinder with a cutting disc to cut through welds where the bulkhead lip meets the floor.Take your time and cut sections at a time to avoid damaging surrounding areas.Use a screwdriver or lever bar to stretch the metal and help with cutting.Switch to a soft pad flapper wheel grinding disc to grind away any remaining welds and smooth out edges. Step Five: Protecting the bare metal: Once all grinding is complete, clean the area thoroughly with a vacuum to remove any grinding particles and other debris. With this all done, and the area thoroughly cleaned up, apply a direct-to-metal paint to cover bare metal surfaces and prevent corrosion. Congratulations! You've successfully completed a major stage of your van conversion project!{{widget type="Magento\CatalogWidget\Block\Product\ProductsList" template="Magento_CatalogWidget::product/widget/content/grid.phtml" anchor_text="" id_path="" show_pager="0" products_count="5" condition_option="sku" condition_option_value="J42767, J42766, J29560, J29557" type_name="Catalog Products List" conditions_encoded="^[`1`:^[`aggregator`:`all`,`new_child`:``,`type`:`Magento||CatalogWidget||Model||Rule||Condition||Combine`,`value`:`1`^],`1--1`:^[`operator`:`()`,`type`:`Magento||CatalogWidget||Model||Rule||Condition||Product`,`attribute`:`sku`,`value`:`J42767, J42766, J29560, J29557`^]^]" sort_order="position_by_sku"}}Did you know that our colleagues at Just Kampers Insurance have been offering specialist vehicle insurance since 1998?You can get a great deal on insurance for a huge range of vehicles, from daily drivers to treasured campervans, and everything in between. Just Kampers Insurance works with a huge network of insurers to find you the best deals, and they're so confident that they'll send you a £50 Just Kampers gift voucher if they can't beat your like-for-like quote! Insuring your vehicle with Just Kampers Insurance also gets you a 10% discount on orders here at Just Kampers, which could save you even more money!Get an Online Insurance Quote Today{{widget type="Magento\Cms\Block\Widget\Block" template="widget/static_block/default.phtml" block_id="232" type_name="CMS Static Block"}}

Mark shows us how to professionally insulate your campervan with Dynaliner and recycled plastic bottle insulation.

How to replace the front brake discs on your VW T5 or VW T6 TransporterMark JKs Mechanic shows us how easy it is to replace the front brake discs on a VW T5 & T6 Transporter. To find out more about T5 & T6 brake discs, pads and braking components, visit visit our T5 Braking Systems page Or our T6 Braking Systems page.How to Replace the Brake Discs on your VW T5 or VW T6 Here’s a complete guide to replacing the brake discs on your VW Transporter, from removing the old ones to installing your new brake discs. If you’re experiencing brake issues, or looking to upgrade your vehicle's braking system, we'll take you through the step-by-step process of removing and replacing brake callipers, allowing you to tackle this DIY project with confidence! Step 1: Getting everything prepared You’ll need to start by collecting up the tools and equipment you’ll need to get the job done, including a lever bar or screwdriver, socket wrench set, wire brush, copper grease, eye protection, and a 7mm Allen key. Make sure your vehicle is parked on a level surface and the engine is turned off before you start. Step 2: Removing the brake calliper Start by removing the spring attached to the brake calliper. Use gentle pressure to push and tap the spring towards the front of the van, until it pops out of its slot. Locate the plastic caps on the back of the calliper, which houses the slider bolts. Use a 7mm Allen key to loosen and remove these slider bolts.Once these slider bolts are removed, you can start detaching the brake calliper from the carrier. Before doing so, remove the retaining bolt for the brake disc using a lever bar or screwdriver. Step 3: Replacing the brake disc Use a 10mm spline tool to remove the retaining bolt for the brake disc.Next, tap the disc off using a suitable tool, ensuring you wear eye protection to prevent debris from entering your eyes.Clean the hub assembly with a wire brush and apply a thin layer of copper grease to prevent corrosion.You can now install the new brake disc, and secure it with the retaining bolt. Step 4: Reattaching the calliper Reattach the brake calliper carrier, and make sure that you follow the manufacturer's specifications for torque settings.Gently push the piston back into the calliper, taking as much time as you need to ensure you don’t cause any damage. Use the 7mm Allen key to secure the calliper back onto the calliper carrier with the slider bolts.Reinstall the plastic caps on the back of the calliper, and then reattach the spring to the brake calliper. Step 5: Final checks To finish up, double-check all connections and ensure everything is securely tightened. Repeat the process for the other side of the vehicle if necessary.Test the brakes to ensure they are functioning correctly before driving.Congratulations! You’re all done!{{widget type="Magento\CatalogWidget\Block\Product\ProductsList" template="Magento_CatalogWidget::product/widget/content/grid.phtml" anchor_text="" id_path="" show_pager="0" products_count="50" condition_option="category_ids" condition_option_value="442" type_name="Catalog Products List" conditions_encoded="^[`1`:^[`aggregator`:`all`,`new_child`:``,`type`:`Magento||CatalogWidget||Model||Rule||Condition||Combine`,`value`:`1`^],`1--1`:^[`operator`:`==`,`type`:`Magento||CatalogWidget||Model||Rule||Condition||Product`,`attribute`:`category_ids`,`value`:`442`^]^]" sort_order="position"}}Did you know that our colleagues at Just Kampers Insurance have been offering specialist vehicle insurance since 1998?You can get a great deal on insurance for a huge range of vehicles, from daily drivers to treasured campervans, and everything in between. Just Kampers Insurance works with a huge network of insurers to find you the best deals, and they're so confident that they'll send you a £50 Just Kampers gift voucher if they can't beat your like-for-like quote!Get an Online Insurance Quote Today{{widget type="Magento\Cms\Block\Widget\Block" template="widget/static_block/default.phtml" block_id="232" type_name="CMS Static Block"}}

Mark shows us how you can easily replace the coolant pipes on your T25.

Mark shows us how you check the charging system on your classic VW Beetle.

Tim from JK HQ uses his T25 as a daily driver and was noticing it was struggling to start, especially in the cold weather. So Mark took it into the workshop to find out what was causing the problem. It turns out it was the glow plugs! Watch the video to see how he fixed the problem.

Mark shows us how to replace a clutch cable on a VW T2 Bay.

Mark shows us how to change a speedo cable on a T25.

How to service your VW T6 Transporter at homeMark, our JK Mechanic show how to service your VW T6 Transporter at home. To find out more about our T5 & T6 Transporter Service Kits, visit our Service Kits page. How to Service Your VW T6 at Home Here’s our guide to servicing your VW T6 Transporter yourself, at home. It’s not nearly as daunting as it might seem, especially if you’re already comfortable with working on older Volkswagens. Many people will look at a modern VW Transporter and shy away from taking on jobs like a service as they can be quite a bit more complex than a classic VW, but you really don’t need to be intimidated. In this handy guide, we'll take you through the different steps to servicing and inspecting your T6, to help you keep it on the road and ready for adventure.   Step One: Getting everything prepared Once you’ve got all your tools laid out, get your engine warmed up for a few minutes to make sure that the oil is good and warm when you come to drain it later.Before you can drain the oil, you’ll need to use a 13mm socket to remove the undertray. Make sure you set the bolts to one side, as you’ll want to apply some grease to them before they go back on later.  Step Two: Draining and flushing the oil With the undertray removed, you can use a 19mm socket to remove the sump plug nut. Make sure that you’ve got an oil catch tray or something similar for the oil to flow into, or you’ll end up with a massive mess! The oil will take a while to drain, so you can move on to the next step and come back later when the oil has finished draining. Step Three: Inspecting the brakes and suspension Next up, you’ll be taking a look at the brakes and suspension. You’ll need to get your Transporter up onto axle stands, making sure to do so carefully and line them up with the jacking points. Once this is done, remove the wheels so you can inspect the brakes, suspension, and steering components for any signs of wear or damage.When you’re happy that everything is as it should be with your braking system and suspension, secure the wheels back in place and lower your T6 back down. Step Four: Checking the air filter and engine fluid levels Moving over to the engine bay, take a look at the power steering fluid, washer fluid, and anti-freeze, and top them up if you need to. You should also check the air filter and oil filter to see if they need to be replaced. Step Five: Changing the oil and replacing the oil The oil should have finished draining by now, so replace the sump nut and top your T6 up with three litres of fresh oil. Give it a moment to settle, and then fire the engine up for a few minutes. This will flush out any dirt or contaminants, so we’ll drain this oil again once we’ve let the engine run. You can repeat this process if you need to, using around a litre of oil the second time around, but once you’re happy that you’ve gotten rid of any contaminants or nastiness, you can fit the sump plug nut and a new washer. Before you secure the under tray, add some grease to the thread on the bolts which hold it in place, which will prevent them from seizing and making the job much harder in future! When you’re topping the oil back up, make sure you add the fresh new oil slowly, and give it some time to settle before checking that you’ve put the right amount in. Step Six: Final checks With all of that done, take some time to check and lubricate door hinges, inspect wipers, washers, and lights, and ensure all controls are functioning correctly. Double-check that you’ve torqued up the wheel nuts correctly, put your tools away, and relax! You’re all done! Congratulations! You've just serviced your T6! With clean oil, properly functioning components, and regular checks, your Transporter will be ready for adventure for years to come. {{widget type="Magento\CatalogWidget\Block\Product\ProductsList" template="Magento_CatalogWidget::product/widget/content/grid.phtml" anchor_text="" id_path="" show_pager="0" products_count="10" condition_option="sku" condition_option_value="J19929, J20037, J20036, J19588, J48766, J48772" type_name="Catalog Products List" conditions_encoded="^[`1`:^[`aggregator`:`all`,`new_child`:``,`type`:`Magento||CatalogWidget||Model||Rule||Condition||Combine`,`value`:`1`^],`1--1`:^[`operator`:`()`,`type`:`Magento||CatalogWidget||Model||Rule||Condition||Product`,`attribute`:`sku`,`value`:`J19929, J20037, J20036, J19588, J48766, J48772`^]^]" sort_order="position_by_sku"}}Did you know that our colleagues at Just Kampers Insurance have been offering specialist vehicle insurance since 1998? You can get a great deal on insurance for a huge range of vehicles, from daily drivers to treasured campervans, and everything in between. Just Kampers Insurance works with a huge network of insurers to find you the best deals, and they're so confident that they'll send you a £50 Just Kampers gift voucher if they can't beat your like-for-like quote!Get an Online Insurance Quote Today{{widget type="Magento\Cms\Block\Widget\Block" template="widget/static_block/default.phtml" block_id="232" type_name="CMS Static Block"}}

Mark shows us how you fit a to fit a whale submersible water pump 10 Litre (12v) to a van conversion.

Mark shows us how you fit a Gas Locker to a van conversion.

Where to fit your Fiamma Expansion Tank A20,

In this video, we dive into the world of van conversion electrics with the experts at Just Kampers. From understanding the basics of 12V and 240V systems to practical tips and advice for wiring your camper van, this comprehensive guide is a must-watch for anyone looking to tackle their own electrical setup. Join us as we break down the process step-by-step and empower you to create a safe and efficient electrical system for your van conversion project. Don't miss out on this essential knowledge from Just Kampers!

Mark shows us how easy it is to fit household hob & sink to a van conversion! Sprinter Project Episode 8

Lewis has been complaining that there has been the smell of petrol coming from the front of the car whilst driving. So Mark sets to investigate the issue and notices the fuel inlet pipes & breathers need replacing!

How To Factory Reset Your JKF50 12-volt Compressor Fridge-Freezer

How to upgrade the daytime running lights on your VW T6 TransporterHow to fit our brand new T6.1 headlight upgrade to your VW Transporter.  To find out more about our T6.1 Headlight upgrades visit our Lighting Upgrades page.How to Upgrade Your VW T6.1 with New Daytime Running Lights We’ve put together this quick guide to help you fit a new set of upgraded daytime running lights to your VW T6.1. This is a pretty quick and easy upgrade, and will help you see and be seen while you’re driving your Transporter, especially in poor weather or at night. We'll walk you through the installation process step-by-step, to make it easy to upgrade to your T6.1’s lighting system. Step 1: Understanding the options Before diving into the installation process, you’ll want to take a look at the different options available. There are two versions of upgraded headlamps available here at Just Kampers. You can either go with gloss black, or gunmetal grey. Both units work exactly the same, but have a different colour on the interior of the headlight, so your choice will come down to which suits your Transporter the best.   Step 2: Removing the bumper To access and replace the headlamps, you'll need to remove the front bumper. Start by removing the poppers from the top of the bumper and then remove the screws which are underneath it and on the sides of the wheel well. Take your time to ensure all fixings are removed without causing damage to the bumper, and set the screws aside as you’ll need them later when it’s time to put the bumper back on! Step 3: Disconnecting the grille With the bumper removed, you'll gain access to the clips and fixings holding the grille in place. Carefully detach the grille from the bumper, ensuring not to damage anything as you do so. If your vehicle has front parking sensors and fog lights, remember to disconnect the multi-plug before proceeding. Again, set all of the fixings and clips to one side, so you can reattach the grille later on. Step 4: Unbolting the original headlamps Once the grille is removed, you can access the screws holding the headlamps in place. Use a screwdriver to remove the top and bottom fixings of the headlamp, and be cautious when unplugging the headlamp connectors to avoid any damage to the wiring. You won’t need to keep hold of your original headlamp fixings, as you’ll get new ones with your upgraded headlamps. Step 5: Installing the New Headlamps With the old headlamps removed, it's time to install the upgraded versions! Start by plugging in the connectors and positioning the headlamps correctly so they line up and sit in the aperture nicely. Secure the headlamps in place by reattaching the top and bottom fixings using the screws provided. Take this opportunity to make sure that your new headlights are working correctly before you put everything else back together. If you run into any unexpected issues, then get in touch and we’ll do our best to help. Step 6: Reassembling the bumper Once the new headlamps are installed and you’re happy with how they're working, it's time to reassemble the bumper. Carefully align the front bumper with the vehicle's body and reattach all poppers, screws, and fixings. Luckily, you set them all aside carefully earlier! Make sure that everything is securely in place before you move on to the final step. Step 7: Testing and final adjustments Before hitting the road, it's crucial to test the functionality of the new headlamps. Double-check that all lights, including daytime running lights and sequential indicators, are working correctly. Make any necessary adjustments to their alignment, to make sure that you can see the road ahead clearly and won’t be dazzling other road users. Step 8: Enjoy! With your VW T6.1 equipped with upgraded headlamps, your Transporter will look even cooler and you’ll have an easier time seeing and being seen on the road.{{widget type="Magento\CatalogWidget\Block\Product\ProductsList" template="Magento_CatalogWidget::product/widget/content/grid.phtml" anchor_text="" id_path="" show_pager="0" products_count="5" condition_option="sku" condition_option_value="J48162, J48163" type_name="Catalog Products List" conditions_encoded="^[`1`:^[`aggregator`:`all`,`new_child`:``,`type`:`Magento||CatalogWidget||Model||Rule||Condition||Combine`,`value`:`1`^],`1--1`:^[`operator`:`()`,`type`:`Magento||CatalogWidget||Model||Rule||Condition||Product`,`attribute`:`sku`,`value`:`J48162, J48163`^]^]" sort_order="position_by_sku"}}Did you know that our colleagues at Just Kampers Insurance have been offering specialist vehicle insurance since 1998?You can get a great deal on insurance for a huge range of vehicles, from daily drivers to treasured campervans, and everything in between. Just Kampers Insurance works with a huge network of insurers to find you the best deals, and they're so confident that they'll send you a £50 Just Kampers gift voucher if they can't beat your like-for-like quote!Get an Online Insurance Quote Today{{widget type="Magento\Cms\Block\Widget\Block" template="widget/static_block/default.phtml" block_id="232" type_name="CMS Static Block"}}

Mark shows you how to protect your VW for the winter by coating it in Cavity Wax.

Mark shows us how easy it is to fit an Engine Bay Fire Suppression System to your vehicle.

How To Fit Curtains To Your Van Conversion

Mark shows us how you fit a Fiamma F80s awning to your van conversion.

How to fit your Fiamma vent 28 Cyrstal turbo to your van conversion.

Mark shows us how To Check & Change your T25 Exhaust