T2 Bay Roof, Side Panels, & Sills

When restoring a VW T2 Bay, addressing rust and damage is essential for ensuring the van’s longevity and structural integrity. Several repair panels are critical to bringing your classic VW back to its best condition, including floor pans, wheel arches, and sills.

Floor Pans:

• Over time, the floor pans in a VW T2 can rust, particularly in areas exposed to water. Replacing them is vital for ensuring a strong base and providing support for the interior. They are one of the most common areas to restore and an essential part of the structural repair process.

Wheel Arches:

• The wheel arches often face damage due to exposure to road debris and rust over the years. Replacing them is crucial for both appearance and structural integrity. New arches ensure protection against further rusting and improve the overall aesthetic of the vehicle.

Sills:

• Sills provide essential support to the body of the van and are a common area for rust. Replacing them is crucial for maintaining the rigidity and structure of the vehicle. Rusty sills can weaken the body and compromise safety, so they are a must in any restoration project.

For a comprehensive selection of VW T2 Bay repair panels, including floor pans, wheel arches, and sills, visit Just Kampers.

To replace rusted sections like wheel arches, sills, and lower body panels on a VW T2, follow these essential steps for a successful restoration:

1. Assess the Damage

• Inspect the rusted areas carefully to determine the extent of the damage. Use a grinder or wire brush to remove surface rust and expose the full scope of the corrosion. Identify if the entire panel needs replacing or just a section.

2. Remove the Rusted Panels

• Use a grinder or cutting tool to carefully cut out the rusted sections. Be sure to cut slightly beyond the rust to ensure you remove all damaged metal. For sills and wheel arches, work slowly to avoid damaging adjacent panels.

3. Prepare the Surface

• Once the rusted sections are removed, clean the surrounding area and treat it with a rust converter to prevent further corrosion. Make sure the area is smooth and free of debris for a good weld.

4. Fit the Replacement Panels

• Place the new repair panels (wheel arches, sills, or lower body panels) and tack-weld them in place. Align the new panels carefully, ensuring they fit snugly into position.

5. Welding and Finishing

• Fully weld the replacement panel into place, ensuring there are no gaps. Once welded, grind the seams smooth and apply rust-proofing primer and sealant to prevent future corrosion.

For quality VW T2 Bay repair panels, visit Just Kampers.

Yes, there are specific repair panels available for the VW T2’s sliding door and lower body sections, which are essential for restoring the structural integrity and appearance of your classic van.

Sliding Door Repair Panels:

• Lower Door Skins: The bottom of the sliding door often suffers from rust due to water exposure. Replacement lower door skins are available to restore both the door's strength and look.
• Sliding Door Tracks: Over time, the sliding door’s track can wear or become corroded, causing issues with smooth operation. Replacement tracks and covers ensure the door slides properly and maintain functionality.

Lower Body Repair Panels:

• Sills: The sills beneath the doors are highly prone to rust. Replacing these sections is crucial for structural integrity and preventing further corrosion.
• Lower Quarter Panels: Located near the wheel arches, these panels often accumulate rust from road debris. Repairing or replacing these panels ensures both protection and a clean appearance.

For a full range of VW T2 Bay repair panels for the sliding door and lower body sections, visit Just Kampers. These panels are vital for a successful restoration and to keep your T2 looking its best.

The best method for welding new body panels on a VW T2, including floor pans and roof panels, involves careful preparation and the use of MIG welding, which provides strong, clean welds for bodywork repairs. Here’s a step-by-step guide for success:

1. Preparation:

• Clean the area: Remove all rust, old paint, and sealant from the areas to be welded. Ensure the surface is clean to achieve a strong bond.
• Cut out rusted sections: Carefully cut away the damaged or rusted areas of the body panels, floor pans, or roof panels. Make sure the cuts are clean and leave enough space for the new panels.

2. Fit the New Panels:

• Align the panels: Position the new panel in place and use clamps to hold it securely. Ensure it fits properly before welding.
• Tack weld first: Begin with tack welds around the edges to hold the panel in place. This prevents warping due to heat.

3. Welding:

• MIG welding: Use a MIG welder for controlled, clean welds. Weld small sections at a time to prevent the metal from overheating and warping.
• Grind and finish: After welding, grind down the welds for a smooth surface. Apply a rust-preventative primer and seal the joints to avoid future rust.

For top-quality VW T2 Bay repair panels, including floor pans and roof panels, visit Just Kampers.