Protect Your VW For Years To Come For Not A Lot of Money And Very Little Of Your Time

Rustproofing Your Classic VW

The biggest threat to any classic vehicle is rust, and unfortunately our beloved Volkswagens seem to suffer badly from this. Rust is an iron oxide that forms by a reaction between iron and oxygen in the presence of water. With the British climate being renowned for its rainfall we need all the help we can to keep rust at bay.

There are numerous products on the market to help combat the problem, if you do your research there are various opinions on the most suitable solution. Over the years we at JK have tried most products and found Waxoyl, Dinitrol and Ankor Wax to offer the best results, the actual choice of which product to use comes down to personal choice or ease of application.

Starting with Waxoyl. This is a long established and proven method for combating rust. In simple terms, Waxoyl is a petroleum based wax product with self-healing properties that contains oxidation inhibitors that slow down the growth of rust. It works by covering the treated area, thus preventing water and air contacting the treated area. The semi cured coating is fluid and will move around and cover tight corners and penetrate box sections as the wax melts with rises in ambient temperatures.

Dinitrol is an oil based product that contains rust inhibiting ingredients to treat and stop rust after it has been applied. It also orms a barrier that prevents further corrosion occurring. Dinitrol is supplied in several different forms, a cavity wax for use in inner sills etc. and a under body wax that dries to a flexible tough film that withstands rain and salt.

Ankor Wax is a long term corrosion preventative, having low viscosity and surface tension thereby enabling it to spread rapidly, penetrating into all inaccessible areas and covering all surfaces, however irregular.It dries to leave a continuous firm wax protective coating that imparts excellent corrosion protection properties. Ankor Wax has de-watering properties and therefore can be used where the metal parts to be treated are wet.

Rustproofing A VW Beetle

Early cars were built from thicker steel and seem less prone to rusting over later models but both will suffer without protection. The only way to carry out the job properly is to strip the interior. You will need to remove all the seats, carpet and door cards. It’s also advisable to thoroughly vacum the interior, as dust and dirt will stick to freshly applied rust treatment.

Starting with the biggest problem, the heater channels; these can be accessed from either end but it’s also advisable to drill an access hole just in front of the door B post to allow 100% coverage using a probe.

The bottoms of the doors and the rear quarters are straight forward to treat with the side panels removed. We also recommend treating the base of the A-posts which are easily accessed from under the bonnet.

The front quarter panels and A-pillers can be treated by spraying Waxoyl into the bottom of these recesses
You can treat the bottom of the doors bydrilling holes at each end, but we’d recommend taking off the door panels to ensure total coverage

On later Beetles Volkswagen used a horrible foam substance to insulate the rear C-posts. This has an extremely negative effect of trapping water and in turn, rusting this area from the inside out. Although it’s not easy to access this area due to the foam (and it’s hard to get the foam out) it is worth trying to spray rust treatment in from inside the engine bay area.

With the rear quarter panels you’ll have to remove both parts of the rear seat and the side panels to gain access
Drill holes on the front of the heater channels feed the applicator in towards the centre of the car...
...repeat the process at the back of the heater channel

 

Split, Bay & T25

The range of rear engined transporters are all unique in their own way, but all suffer from corrosion in the same way. One problem that is particular to a Camper is that we create more moisture due to us living inside, just boiling a kettle will produce large amounts of rust inducing steam, sleeping in the van presents its own problems as we sweat and breath out moisture. The underside of any Van is straight forward to protect. The usual suspect areas such as inner sill front valance etc. are easy to access from underneath, but the inside structure is more challenging. The front and side door cards are easy enough to remove but the rear will require removal of the interior furnishings and panels to gain access, a time consuming exercise but worthwhile as we’ve seen plenty of vans with rust on the inner seams and structure.

There are several drain holes in the front panel that you can utilise to spray the wax through. Or you could remove the kick panels inside and spray down into the cavity
Use the factory drain holes to access inside the sills. You can also drill holes in the other side of the sill, but make sure you plug them afterwards with grommets
The best technique with the cab steps is to drill a hole from the inside and apply the wax through it. Remember to seal the hole when you are finished with a grommet, Just Kampers part number J41226
Remove the side door card(s) and spray wax liberally unto the double skinned section at the bottom.
Once you’ve applied the protection, make sure all factory drain holes are clear of excess wax, to ensure water can drain freely.
Removing the rear door cards is a time consuming job as most of the interior will have to be removed to gain access. Coat the bottom edge of the whole panel and about 4 inches up the side
Tailgates are treated the same as the side door(s). Spray the wax into the bottom edge of the double skinned section and about 3 inches up the sides
Coat the bottom edge of both front doors
Dinitrol can also be used to protect entire underside metal work of your VW. Obviously avoid all mechanical components though
Out riggers and jacking points quickly fill with road dirt. This picture clearly shows dirt falling from one of the drain holes! Clean them out regularly and protect the inside of the box section with wax

T4, T5, & T6

Due to modern manufacturing techniques the later range of Transporters are less prone to rusting but like all Volkswagens they will eventually fall prey to the dreaded rust bug. Although treated with rust protection from new it is recommended that this is maintained and renewed after several years of use. As with the earlier Vans converting these into Campers creates the added problem of moisture generated by cooking etc. Again removal of the interior and inner trim is the only way to get a comprehensive finish. Treating a newer Van will help preserve it for the future and can add to the resale value at a later date.

4s, 5s and 6’s have plugs in the inner sills from the factory. Remove these along the length of the sill and apply the wax.
Be careful when you replace the plugs as they have a tendency to push through and disappear into the sill, never to be seen again!
You could wax the front doors through the drain holes, although here we would suggest you remove the door panel for better access
With both barndoor and tailgate models, remove the door card and spray into the double skinned area at the bottom
Again the drain holes can be used to apply wax into the sliding door, but it’s much easier to remove the door panel

Waxoyl Rustproofing Refill (2.5Ltr)

J11361 £20.00

Waxoyl is a tried and tested rust-prevention formula which extends the life of vehicle chassis and bodywork. 

Waxoyl Rustproofing Refill (2.5Ltr)

Waxoyl Kit (2.5litre) With Pump

J40788 £54.00

Quality Waxoyl product. Kit contains 2.5 litres of Clear Waxoyl and a spray pump for easy application.

Waxoyl Kit (2.5litre) With Pump

Dinitrol HS 3125 Cavity Wax 1ltr

J41367 £10.00

Dinitrol HS 3125 is a oil based corrosion and protection product specially designed for applying in cavities such as inner sill sections, front valance, door bottoms etc.

Dinitrol HS 3125 Cavity Wax 1ltr

Dinitrol ML Brown Cavity Wax Rust Proofing 1L

J41224 £10.50

Supplied in 1 Litre tins Dinitrol ML is a oil based corrosion and protection product specially designed for applying in cavities such as inner sill sections, front valance, door bottoms etc.

Dinitrol ML Brown Cavity Wax Rust Proofing 1L

Morris Ankor Wax (5 litres)

J18158 £30.00

Quality Morris product. Sold in 5 litre cans. Protects your van against rust and corrosion.

Morris Ankor Wax (5 litres)

Ankor Wax Kit (5litre) With Pump

J40928 £59.50

Quality Morris product. Sold in 5 litre cans and supplied with a pump / sprayer to allow easy application Protects your van against rust and corrosion.

Ankor Wax Kit (5litre) With Pump