How to Fit an Awning Rail to a VW T5 / T6 : A Comprehensive Guide

How to Fit an Awning Rail to a VW T5 / T6 : A Comprehensive Guide

Written by the JK Team
Published 18 October 2024
Just Kampers

If you own a VW T5, T5.1 or a VW T6, T6.1 you’ve probably considered adding an awning for extra space during camping trips, but before you can attach an awning, you’ll need an awning rail. 

This guide will show you exactly how to fit an awning rail to your VW Transporter, along with recommendations for the best awnings and sun canopies to fit your Transporter. Whether you're gearing up for a summer road trip or simply want extra outdoor space, we’ve got you covered!

Why Install an Awning Rail on a VW T5 or T6

An awning rail allows you to easily attach a range of awnings and sun canopies to your van, giving you more living space while protecting you from the elements. It’s a must-have for any camper conversion, offering versatility, shelter, and comfort when spending time outdoors.

Different Types of Awning Rails

There are different types of awning rails, including C-rails and J-rails, which are each suited for slightly different uses.  Both are suitable for the VW T5 & T6, but C-rails are generally preferred for their easy compatibility with most awnings and sun canopies.

J-Rail

Combi Rail incorporating both J-Rail and C-Rail

How to Fit an Awning Rail to Your VW T5 or T6

Tools You’ll Need

Once you’ve chosen the right type of awning for you and your van, you can start preparing to install it on your Transporter

Before you start, make sure you read through the instructions for your awning rail so that you understand the steps involved and the tools you’ll need.

Below are the tools used for installing a lot of different awning rails, but you may find you need different tools. 

Suggested tools: 

  • Bolts, washers, and other fittings (these should be supplied with your awning rail)

  • Drill with metal drill bits

  • Measuring tape

  • Marker pen

  • Rivets or screws

  • Sealant

  • Sandpaper (if required)


Step-by-Step Guide on How to Fit an Awning Rail to a VW T5 or T6

1.    Clean and Prepare the Surface 
       Clean the area where the rail will be fitted to remove any dirt or debris. Ensure that the surface is smooth and dry for a secure fit. If your van has an existing seal or trim where the rail will sit, sand this down slightly to ensure the rail attaches smoothly.


2.    Mark the Position 
       Use a measuring tape and marker pen to mark the exact position where the rail will sit. Typically, the awning rail is installed just above the sliding door. Make sure the rail sits evenly along the length of your van for a neat finish.


3.    Drill Pilot Holes 
       Once you’ve marked the position, use a drill with a metal bit to create pilot holes along the marked line. These holes will be used to attach the rail with rivets or screws. Be sure to space the holes evenly (around 20-30cm apart).


4.    Apply Sealant 
       Before securing the rail, apply sealant along the drilled holes to prevent water ingress. This step is crucial for protecting the bodywork of your VW T5 from rust or damage.


5.    Attach the Awning Rail 
       Position the rail along the drilled holes and attach it using rivets or screws. Ensure the rail sits flush against the body of your van. Wipe away any excess sealant for a clean finish.


6.    Allow the Sealant to Cure 
       Let the sealant cure for at least 24 hours before attaching your awning to your new awning rail. Giving it this curing time will help to ensure a strong, weatherproof bond.

Which Awning Fits a VW T5?

Now that you have an understanding of how to install an awning rail to your VW T5 / T6, you’ll have a better idea of what to look for while you’re shopping for awnings to go with your van.

When deciding on the best awnings for a VW T5 / T6, there are several excellent options designed for both short- and long-wheelbase versions of the Transporter.

Wind-Out Awnings

Fitting a wind-out awning to the side of your T5 / T6 is a quick and easy way to give yourself a shaded area of living space while you’re camping, or even a bit of shelter to the side of your works van!

We really like Fiamma awnings, which can be wound-out manually or electrically, and come in a wide variety of sizes, shapes, and colours with mounting brackets specifically designed for the VW Transporter.

Drive-Away Awnings

One popular option for the VW T5 / T6 is a drive-away awning, which allows you to quickly add extra living space or even bedrooms, to the side of your Transporter, which can be safely detached and left behind at your campsite while you set off on day-trips in the local area.

There are loads of great drive-away awnings out there, with new innovations and designs being released all the time, so take a look at brands like Outwell, Vango, or Kampa to see what’s available.

What is the Best Sun Canopy for a VW T5 or T6?

If you’re seeking a more lightweight and portable option, a sun canopy might be the better choice. Sun canopies are perfect for short trips and provide quick shelter from the sun or light rain, and act as an affordable middle point between wind-out canopies and drive-away awnings.

The Debus sun canopy is a great example, and is a really popular sun canopy which is well-made, easy to use, and built to last. 

Conclusion

Fitting an awning rail to your VW T5 / T6 opens up a world of possibilities for adding extra living space and comfort to your adventures. By following our step-by-step guide on how to fit an awning rail to your VW Transporter, you can complete this essential upgrade with ease. Once your rail is installed, selecting the right awning or sun canopy is the next step to making your campervan conversion more functional.

Whether you’re wondering which awning fits a VW T5 or T6 or what is the best sun canopy for a VW Transporter, our recommendations offer the perfect balance of practicality, quality, and ease of use.

For more van conversion products and expert advice, visit Just Kampers today!


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