How To: Fit a Leisure Battery & Split Charge System

If you use your van for family 
holidays, weekends away or just for
 days out at the beach, chances are 
you are going to 
want to use some 
form of electrical appliance. A simple 
solution is to fit a 
leisure battery and 
wire it into your van’s 
charging system
 using a split-charge
 relay. Fitting a second 
battery allows you
 to power a cool box
/fridge or charge
 a laptop or ’phone
 whilst driving or
 parked up, without 
running the risk of draining your main 
vehicle battery.

At present, JK offers a couple of simple, easy-to-install split charging systems suitable for Splits and Bays, along with T4, T5 and T6 models.  

To illustrate how straight forward the procedure is, we installed one in an Early Bay. You will require a 13mm spanner, a screwdriver, cordless drill, cutters, wire strippers, crimp tool, three suitable self-tapping screws and cable ties. You will also require a battery clamp and a leisure battery. As always, before commencing work, remove the earth (marked negative) lead from your main vehicle battery. 

The design of the Bay Window makes it ideal for a leisure battery install as there is a spare tray on the left hand side of the engine bay. From this, lay the wiring loom across the back of the Bus, routing from left to right.

A good place to locate the relay is on the left hand d-post inner structure. Hold it in position and mark the top locating hole. 

Drill this and mount the relay using a suitable self-tapping screw.

The wiring loom for the rear lights runs along the top of the inner engine lid hinge panel, held in place with metal tabs. Carefully prise these open and locate the new section of loom within. Alternatively, use cable ties to hold the new loom to the existing wiring. 

Remove the positive lead from the main battery and secure the new power lead under the battery clamp nut.

There are just two wires on the split charge relay. The brown wire goes to earth (we utilised the existing tail light earth for this) and the red (positive) wire needs to go to a switched live. For this, we routed the cable under the engine bay tar board and piggy backed it to the switched live terminal on the ignition coil.

With the leisure battery in place, install the auxiliary fuse box loom under the battery clamp nut.

Then locate the fuse box on the rear inner wheel tub.

 

Next, install the leisure battery earth lead. This must be bolted to a good earth point. On our Early Bay, we found an existing, factory-drilled hole on the inner d-post support and elected to use that. If no such hole exists, use an 8mm drill bit to create one.

Finally, you don’t want your new battery sliding around, so we used a JK universal battery clamp to secure ours in place. Once installed, connect the positive leads on both batteries, then the earths. All should now be up and running, just leaving you to wire any accessories forward from the new fuse box.

 

Split Charging your Camper! 

There’s nothing more frustrating than turning the ignition key at the end of a relaxing holiday or day out, only to hear the stomach-churning click that signals a flat battery. This is usually followed by at least an hours wait for your chosen recovery service to arrive. Not to mention the embarrassment!

Fitting a leisure battery and split-charge relay means you’ll never have that ‘will it / won’t it?’ moment again and can enjoy your time away in your Camper without worry.
In an attempt to make this essential upgrade as simple as possible, we’ve put together a range of easy-to-install kits with pre-made wiring looms, relays and fuse boxes connected. All you need to add is your choice of battery and a battery clamp. 

Heavy Duty Split Charge Kit VW T2 Split 1955 1967 VW T2 Bay 1967 1979

Heavy Duty Split Charge Kit VW T2 Split 1955–1967 VW T2 Bay 1967–1979

100 amp split charge relay. Straight forward to fit this ...

£84.50
£165.75
Ignition Triggered Heavy Duty Split Charge Relay VW T4 1990 2003 VW T5 2003 2015

Ignition Triggered Heavy Duty Split Charge Relay VW T4 1990-2003 VW T5 2003-2015

Ignition triggered split charging kit. Suitable for T4s f...

£88.00
Voltage Sensing Heavy Duty Split Charge Relay  VW T4 1990 2003 T5 2003 2015

Voltage Sensing Heavy Duty Split Charge Relay VW T4 1990–2003 T5 2003–2015

Voltage sensing split charging kit. Supplied complete wit...

£124.25
Universal Battery Clamp

Universal Battery Clamp

A universal battery clamp used when fitting a leisure bat...

£7.25